Cement and Minerals Air and Dust Filtration Solutions
Process in the Cement and Minerals

Penapis luar
Pengering semburan
Penapis CIP
Katil terbendalir luaran
Pengisian
- 1. Kuari
- 2. Loji penghancur
- 3. Penghomogenan bahan mentah
- 4. Agregat
- 5. Silo makan kilang mentah
- 6. Timbunan utama
- 7. Penapis beg untuk kilang tanur/mentah
- 8. Kilang mentah menegak
- 9. Silo penyusuan bahan mentah
- 10. Menara pendingin gas
- 11. Penapis beg untuk pintasan alkali
- 12. Pintas kebuk pencampuran
- 13. Pra-pemanas siklon
- 14. Arang batu mentah
- 15. Kilang pengisar arang batu menegak
- 16. Penapis beg untuk loji pengisar arang batu
- 17. Penyejuk tiub
- 18. Penapis beg untuk penyejuk klinker
- 19. Penyejuk klinker
- 20. Tanur berputar
- 21. Silo klinker
- 22. Gipsum
- 23. Mineral
- 24. Pemisah
- 25. Kilang kemasan simen
- 26. Penapis beg untuk kilang kemasan simen
- 27. Loji pembungkusan
- 28. Loji paletisasi
Required Specification
Tapis Tajuk PJM
Tapis Tajuk PJM
Data reka bentuk biasa | Kiln-/kilang mentah |
---|---|
Isipadu gas | < 1,200,000 |
Suhu gas | 85 – 110 kompaun / < 250 langsung |
Jenis habuk | CaCO3, CaO |
Kandungan habuk yang tinggal | < 550 |
Kandungan habuk gas mentah | < 10 |
Pembersihan | dalam talian / luar talian |
Medium penapis | PEA, NX, PPS, PI, GL/PTFE |
Data reka bentuk biasa | pintasan alkali |
---|---|
Isipadu gas | < 800,000 |
Suhu gas | < 250 |
Jenis habuk | CaCO3, CaO, Alkali |
Kandungan habuk yang tinggal | < 25 |
Kandungan habuk gas mentah | < 10 |
Pembersihan | luar talian |
Medium penapis | PTFE-PI / GL-PTFE |
Tajuk penapis JIKA JCC / JIKA JC
Penyejuk tiub JIKA TC
Data reka bentuk biasa | Kilang arang batu |
---|---|
Isipadu gas | < 450,000 |
Suhu gas | 80 – 110 |
Jenis habuk | arang batu |
Kandungan habuk yang tinggal | < 250 |
Kandungan habuk gas mentah | < 10 |
Pembersihan | dalam talian |
Medium penapis | PEA / PAN |
Data reka bentuk biasa | Penyejuk tiub |
---|---|
Isipadu gas | < 1,600,000 |
Suhu gas dalam | 250 – 350 |
Suhu gas keluar | 120 – 200 |
Tapis tajuk PJM
Tapis tajuk PJM
Data reka bentuk biasa | Penyejuk klinker |
---|---|
Isipadu gas | < 800,000 |
Suhu gas | 120 – 180 |
Jenis habuk | Klinker |
Kandungan habuk gas mentah | 10 – 30 |
Kandungan habuk yang tinggal | < 10 |
Pembersihan | dalam talian |
Medium penapis | PE / NX /PI |
Data reka bentuk biasa | Kilang kemasan simen |
---|---|
Isipadu gas | < 300,000 |
Suhu gas | 80 – 110 |
Jenis habuk | Simen, sanga |
Kandungan habuk gas mentah | < 350 |
Kandungan habuk yang tinggal | < 10 |
Pembersihan | dalam talian / luar talian |
Medium penapis | PE / PEA |
Our Products Application for the Cement and Minerals

Controls dust generated from high-energy crushing and grinding processes, capturing fine particulate matter to prevent it from escaping into the atmosphere.

Reduces emissions from kiln processes where raw materials are heated, controlling dust and other airborne particles released during cement production.

Captures dust during the transport of bulk materials, such as limestone and clinker, to prevent particle release in storage and conveying stages.

Minimizes dust emissions in product packaging and storage areas, ensuring that finished products are packed and stored in a contaminant-free environment.
Landskap Kawal Selia untuk Kawalan Habuk |
---|
Air Quality Standards |
Kesihatan dan Keselamatan Pekerja |
Pencegahan Kebakaran dan Letupan |
Perlindungan Alam Sekitar |
Emission Monitoring and Reporting |
Kecekapan Tenaga |
Waste Management |
Kualiti dan Konsistensi Produk |
Reduced Downtime and Maintenance Costs |
Cabaran Kawalan Habuk |
---|
High Dust Levels |
Risiko Kesihatan Pekerja |
Pematuhan Alam Sekitar |
Bahaya Kebakaran dan Letupan |
Product Quality Concerns |
Equipment Wear and Tear |
Cross-Contamination |
Air Quality Compliance |
Pertumbuhan Mikrob |
Pertimbangan Utama untuk Kawalan Habuk yang Berkesan |
---|
Implement Effective Dust Capture Systems |
Proper Airflow and Pressure Control |
Temperature and Moisture Management |
High-Efficiency Filtration Systems |
Penyelenggaraan dan Pemeriksaan Berkala |
Adherence to Industry Standards |
Frequent Assessment of Dust Control System |
Process-Specific Adaptations |
Penilaian dan Pengurangan Risiko |
Berhubung dengan kami untuk Perundingan Pakar
Terokai Perkhidmatan Kami yang Lain!
Soalan Lazim
In the cement industry, effective filtration solutions are essential for controlling dust emissions and ensuring environmental compliance. Commonly used filtration systems include baghouse filters, which utilize fabric filter bags to capture fine particles from various processes such as kilns, mills, and material handling. These filters are favored for their high efficiency in removing particulate matter. Additionally, advanced filtration solutions, such as those offered by Micronics, are designed to meet the unique demands of the cement industry, ensuring compliance with environmental regulations and enhancing operational efficiency.
Filtration systems improve efficiency in cement production by effectively capturing dust and particulate matter, reducing equipment wear and preventing blockages. This ensures smooth operation, minimizes downtime, and enhances product quality by preventing contamination. Proper dust control also helps maintain regulatory compliance, reducing the risk of fines and environmental issues. Additionally, efficient filtration systems contribute to energy savings by optimizing airflow and reducing pressure drops in the system.
Advanced filtration systems in cement production help reduce air pollution by capturing fine dust particles and minimizing emissions of harmful pollutants. They improve air quality, ensuring compliance with environmental regulations and reducing the industry’s carbon footprint. By enhancing dust control, these systems also contribute to worker health and safety. Additionally, they support sustainability by enabling the recovery and reuse of raw materials, reducing waste, and optimizing energy efficiency in cement manufacturing processes.