Cement and Minerals Air and Dust Filtration Solutions
Process in the Cement and Minerals

Filter luar
Pengering semprot
penyaring CIP
Tempat tidur terfluidisasi eksternal
Isian
- 1. Tambang
- 2. Pabrik penghancur
- 3. Homogenisasi bahan baku
- 4. Agregat
- 5. Silo pengumpanan pabrik bahan baku
- 6. Tumpukan utama
- 7. Filter kantong untuk kiln/penggilingan mentah
- 8. Penggilingan vertikal
- 9. Silo pengumpanan bahan baku
- 10. Menara pendingin gas
- 11. Filter kantong untuk bypass alkali
- 12. Ruang pencampuran bypass
- 13. Pemanas awal siklon
- 14. Batubara mentah
- 15. Pabrik penggilingan batu bara vertikal
- 16. Filter kantong untuk pabrik penggilingan batu bara
- 17. Pendingin tabung
- 18. Filter kantong untuk pendingin klinker
- 19. Pendingin klinker
- 20. Tungku putar
- 21. Silo klinker
- 22. Gipsum
- 23. Mineral
- 24. Pemisah
- 25. Pabrik semen
- 26. Filter kantong untuk pabrik semen
- 27. Pabrik pengemasan
- 28. Pabrik paletisasi
Required Specification
Judul Filter PJM
Judul Filter PJM
Data desain tipikal | Kiln-/penggilingan mentah |
---|---|
Volume gasnya | < 1.200.000 |
Suhu gas | 85 – 110 senyawa / < 250 langsung |
Jenis debu | CaCO3, CaO |
Kandungan debu sisa | < 550 |
Kandungan debu gas mentah | < 10 |
Pembersihan | daring / luring |
Media penyaring | PEA, NX, PPS, PI, GL/PTFE |
Data desain tipikal | melewati alkali |
---|---|
Volume gasnya | < 800.000 |
Suhu gas | < 250 |
Jenis debu | CaCO3, CaO, Alkali |
Kandungan debu sisa | < 25 |
Kandungan debu gas mentah | < 10 |
Pembersihan | luring |
Media penyaring | PTFE-PI / GL-PTFE |
Filter judul JIKA JCC / JIKA JC
Pendingin tabung IF TC
Data desain tipikal | Pabrik batu bara |
---|---|
Volume gasnya | < 450.000 |
Suhu gas | 80 – 110 |
Jenis debu | Batu bara |
Kandungan debu sisa | < 250 |
Kandungan debu gas mentah | < 10 |
Pembersihan | on line |
Media penyaring | KACANG POLONG / PAN |
Data desain tipikal | Pendingin tabung |
---|---|
Volume gasnya | < 1.600.000 |
Suhu gas di | 250 – 350 |
Suhu gas keluar | 120 – 200 |
Judul filter PJM
Judul filter PJM
Data desain tipikal | Pendingin klinker |
---|---|
Volume gasnya | < 800.000 |
Suhu gas | 120 – 180 |
Jenis debu | Klinker |
Kandungan debu gas mentah | 10 – 30 |
Kandungan debu sisa | < 10 |
Pembersihan | on line |
Media penyaring | PE / NX / PI |
Data desain tipikal | Pabrik semen |
---|---|
Volume gasnya | < 300.000 |
Suhu gas | 80 – 110 |
Jenis debu | Semen, terak |
Kandungan debu gas mentah | < 350 |
Kandungan debu sisa | < 10 |
Pembersihan | daring / luring |
Media penyaring | PE / PEA |
Our Products Application for the Cement and Minerals

Controls dust generated from high-energy crushing and grinding processes, capturing fine particulate matter to prevent it from escaping into the atmosphere.

Reduces emissions from kiln processes where raw materials are heated, controlling dust and other airborne particles released during cement production.

Captures dust during the transport of bulk materials, such as limestone and clinker, to prevent particle release in storage and conveying stages.

Minimizes dust emissions in product packaging and storage areas, ensuring that finished products are packed and stored in a contaminant-free environment.
Regulatory Landscape for Dust Control |
---|
Air Quality Standards |
Worker Health and Safety |
Fire and Explosion Prevention |
Environmental Protection |
Emission Monitoring and Reporting |
Efisiensi Energi |
Waste Management |
Product Quality and Consistency |
Reduced Downtime and Maintenance Costs |
Dust Control Challenges |
---|
High Dust Levels |
Worker Health Risks |
Kepatuhan Lingkungan |
Fire and Explosion Hazards |
Product Quality Concerns |
Equipment Wear and Tear |
Cross-Contamination |
Air Quality Compliance |
Microbial Growth |
Key Considerations for Effective Dust Control |
---|
Implement Effective Dust Capture Systems |
Proper Airflow and Pressure Control |
Temperature and Moisture Management |
High-Efficiency Filtration Systems |
Regular Maintenance and Inspection |
Adherence to Industry Standards |
Frequent Assessment of Dust Control System |
Process-Specific Adaptations |
Risk Assessment and Mitigation |
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Pertanyaan yang Sering Diajukan
In the cement industry, effective filtration solutions are essential for controlling dust emissions and ensuring environmental compliance. Commonly used filtration systems include baghouse filters, which utilize fabric filter bags to capture fine particles from various processes such as kilns, mills, and material handling. These filters are favored for their high efficiency in removing particulate matter. Additionally, advanced filtration solutions, such as those offered by Micronics, are designed to meet the unique demands of the cement industry, ensuring compliance with environmental regulations and enhancing operational efficiency.
Filtration systems improve efficiency in cement production by effectively capturing dust and particulate matter, reducing equipment wear and preventing blockages. This ensures smooth operation, minimizes downtime, and enhances product quality by preventing contamination. Proper dust control also helps maintain regulatory compliance, reducing the risk of fines and environmental issues. Additionally, efficient filtration systems contribute to energy savings by optimizing airflow and reducing pressure drops in the system.
Advanced filtration systems in cement production help reduce air pollution by capturing fine dust particles and minimizing emissions of harmful pollutants. They improve air quality, ensuring compliance with environmental regulations and reducing the industry’s carbon footprint. By enhancing dust control, these systems also contribute to worker health and safety. Additionally, they support sustainability by enabling the recovery and reuse of raw materials, reducing waste, and optimizing energy efficiency in cement manufacturing processes.