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Semento at Mineral

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Cement and Minerals Air and Dust Filtration Solutions

The cement and minerals industry involves processes that generate significant dust and particulate emissions. These emissions, if not controlled effectively, can lead to environmental pollution, pose health risks to workers, and affect product quality. Our advanced air and dust filtration solutions are designed specifically for the challenges of the cement and minerals sector, capturing and controlling dust particles at critical points to ensure regulatory compliance, worker safety, and operational efficiency. With solutions tailored to each stage of production—from crushing and grinding to packaging—we provide comprehensive filtration that supports a cleaner, safer working environment.

Process in the Cement and Minerals

Intensiv Filter Industries
1

Panlabas na filter

2

Spray dryer

3

CIP filter

4

Panlabas na fluidized na kama

5

Pagpupuno

  • 1. Quarry
  • 2. Halaman ng pandurog
  • 3. homogenization ng hilaw na materyal
  • 4. Pinagsasama-sama
  • 5. Raw mill feeding silo
  • 6. Pangunahing stack
  • 7. Bag filter para sa kiln-/raw mill
  • 8. Vertical raw mill
  • 9. Raw material feeding silo
  • 10. Gas conditioning tower
  • 11. Bag filter para sa alkali bypass
  • 12. Bypass mixing chamber
  • 13. Pre-heater ng bagyo
  • 14. Hilaw na karbon
  • 15. Vertical coal grinding mill
  • 16. Bag filter para sa coal grinding plant
  • 17. Panlamig na pantubo
  • 18. Bag filter para sa clinker cooler
  • 19. Palamig ng klinker
  • 20. Rotary kiln
  • 21. Klinker silo
  • 22. Gypsum
  • 23. Mineral
  • 24. Separator
  • 25. Cement finish mill
  • 26. Bag filter para sa cement finish mill
  • 27. Planta ng packaging
  • 28. planta ng Palletization

Required Specification

Filter Pamagat PJM

Filter Pamagat PJM

Karaniwang data ng disenyo
Kiln-/raw mill
Dami ng gas
< 1,200,000
Temperatura ng gas
85 – 110 tambalan / < 250 direkta
Uri ng alikabok
CaCO3, CaO
Ang natitirang nilalaman ng alikabok
< 550
Hilaw na nilalaman ng alikabok ng gas
< 10
Paglilinis
online / offline
Filter medium
PEA, NX, PPS, PI, GL/PTFE
Karaniwang data ng disenyo
Alkali bypass
Dami ng gas
< 800,000
Temperatura ng gas
< 250
Uri ng alikabok
CaCO3, CaO, Alkali
Ang natitirang nilalaman ng alikabok
< 25
Hilaw na nilalaman ng alikabok ng gas
< 10
Paglilinis
offline
Filter medium
PTFE-PI / GL-PTFE

Pamagat ng filter KUNG JCC / KUNG JC

Pantubo na palamig KUNG TC

Karaniwang data ng disenyo
gilingan ng karbon
Dami ng gas
< 450,000
Temperatura ng gas
80 – 110
Uri ng alikabok
uling
Ang natitirang nilalaman ng alikabok
< 250
Hilaw na nilalaman ng alikabok ng gas
< 10
Paglilinis
online
Filter medium
PEA / PAN
Karaniwang data ng disenyo
Tubular na palamigan
Dami ng gas
< 1,600,000
Temperatura ng gas sa
250 – 350
Lumabas ang temperatura ng gas
120 – 200

Pamagat ng filter na PJM

Pamagat ng filter na PJM

Karaniwang data ng disenyo
Palamig ng klinker
Dami ng gas
< 800,000
Temperatura ng gas
120 – 180
Uri ng alikabok
Klinker
Hilaw na nilalaman ng alikabok ng gas
10 – 30
Ang natitirang nilalaman ng alikabok
< 10
Paglilinis
online
Filter medium
PE / NX /PI
Karaniwang data ng disenyo
Paggiling ng semento
Dami ng gas
< 300,000
Temperatura ng gas
80 – 110
Uri ng alikabok
Semento, slag
Hilaw na nilalaman ng alikabok ng gas
< 350
Ang natitirang nilalaman ng alikabok
< 10
Paglilinis
online / offline
Filter medium
PE / PEA

Our Products Application for the Cement and Minerals

Crushing & Grinding

Controls dust generated from high-energy crushing and grinding processes, capturing fine particulate matter to prevent it from escaping into the atmosphere.

Kiln Operations

Reduces emissions from kiln processes where raw materials are heated, controlling dust and other airborne particles released during cement production.

Material Transport

Captures dust during the transport of bulk materials, such as limestone and clinker, to prevent particle release in storage and conveying stages.

Packaging & Storage

Minimizes dust emissions in product packaging and storage areas, ensuring that finished products are packed and stored in a contaminant-free environment.

Regulatory Landscape for Dust Control
Air Quality Standards
Worker Health and Safety
Fire and Explosion Prevention
Environmental Protection
Emission Monitoring and Reporting
Kahusayan ng Enerhiya
Waste Management
Product Quality and Consistency
Reduced Downtime and Maintenance Costs
Dust Control Challenges
High Dust Levels
Worker Health Risks
Pagsunod sa Kapaligiran
Fire and Explosion Hazards
Product Quality Concerns
Equipment Wear and Tear
Cross-Contamination
Air Quality Compliance
Microbial Growth
Key Considerations for Effective Dust Control
Implement Effective Dust Capture Systems
Proper Airflow and Pressure Control
Temperature and Moisture Management
High-Efficiency Filtration Systems
Regular Maintenance and Inspection
Adherence to Industry Standards
Frequent Assessment of Dust Control System
Process-Specific Adaptations
Risk Assessment and Mitigation

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Sa industriya ng pagkain, ang pag-spray ng tower drying plants ay ginagamit sa paggawa ng mga durog na produkto (milk powder, baby food, atbp.).

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Retrofitting

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Spare Part

Mga Madalas Itanong

In the cement industry, effective filtration solutions are essential for controlling dust emissions and ensuring environmental compliance. Commonly used filtration systems include baghouse filters, which utilize fabric filter bags to capture fine particles from various processes such as kilns, mills, and material handling. These filters are favored for their high efficiency in removing particulate matter. Additionally, advanced filtration solutions, such as those offered by Micronics, are designed to meet the unique demands of the cement industry, ensuring compliance with environmental regulations and enhancing operational efficiency.

Filtration systems improve efficiency in cement production by effectively capturing dust and particulate matter, reducing equipment wear and preventing blockages. This ensures smooth operation, minimizes downtime, and enhances product quality by preventing contamination. Proper dust control also helps maintain regulatory compliance, reducing the risk of fines and environmental issues. Additionally, efficient filtration systems contribute to energy savings by optimizing airflow and reducing pressure drops in the system.

Advanced filtration systems in cement production help reduce air pollution by capturing fine dust particles and minimizing emissions of harmful pollutants. They improve air quality, ensuring compliance with environmental regulations and reducing the industry’s carbon footprint. By enhancing dust control, these systems also contribute to worker health and safety. Additionally, they support sustainability by enabling the recovery and reuse of raw materials, reducing waste, and optimizing energy efficiency in cement manufacturing processes.