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Steel & Metal Air and Dust Filtration Solutions

The steel and metal industries generate intense levels of airborne pollutants, including fine dust, metal particles, and fumes, which, if uncontrolled, can lead to environmental contamination, health risks for workers, and equipment damage. Our air and dust filtration systems are tailored to handle these high-demand environments, capturing emissions from melting, smelting, casting, and finishing processes. Engineered to withstand high temperatures and particulate loads, our solutions improve air quality, enhance regulatory compliance, and protect workforce well-being, ensuring a cleaner, safer production environment.

Dust Filtration Process in the Steel & Metal Industry

Elektrik ark ocağı, inşaat çelikleri, yüksek kaliteli çelikler ve paslanmaz çeliklerAyrıca karbür ve sentetik kristallerin imalatında kullanılır.

Elektrik ark ocakları için toz giderme tesisleri, ark ocağının birincil atık gazlarını ve eritme, akış veya yükleme ve cüruf giderme sırasında oluşan ikincil atık gazları tamamen çıkarır ve temizler. Pan fırında, malzeme taşıma sırasında ve diğer bağlantılı tesislerde oluşan atık gazlar çıkarılır ve işlenir.

2

Tavan davlumbazı filtresi

8

EAF için filtre

Gerekli özellikler

Filtre Başlığı PJM
Tipik tasarım verileri
Çatı kaputu
Gaz hacmi
1,000,000
Gaz sıcaklığı
80
Toz türü
Demir oksit yanma kalıntıları
Kalan toz içeriği
< 10
Ham gaz tozu içeriği
< 5
Temizlik
çevrimiçi / çevrimdışı
Filtre ortamı
Polyester
Patlamaya karşı korumalı tasarım
gerekli değil
Sorbent
gerekli değil
Filtre Başlığı PJM
Tipik tasarım verileri
Elektrik ark ocağı
Gaz hacmi
120,000
Gaz sıcaklığı
120
Toz türü
Demir oksit yanma kalıntıları
Kalan toz içeriği
< 10
Ham gaz tozu içeriği
< 5 – 10
Temizlik
çevrimiçi / çevrimdışı
Filtre ortamı
Polyester
Patlamaya karşı korumalı tasarım
gerekli değil
Sorbent
gerekli değil

Applications for Steel & Metal Dust Control

Controls dust and fumes released during smelting and melting, capturing hazardous particles generated in high-temperature furnaces.

Reduces emissions from casting operations, capturing airborne particulates and metal fumes that can impact air quality.

Removes fine dust and metal shavings produced during grinding and polishing, preventing contaminants from affecting product quality and worker safety.

Controls dust generated during material handling, transport, and storage, minimizing particle release into the work environment.

Regulatory Landscape for Dust Control
Air Quality Standards Compliance
Worker Health & Safety Compliance
Fire & Explosion Hazard Prevention
Environmental Protection Compliance
Real-Time Emission Monitoring
Heat Resistance
Reduced Maintenance & Downtime
Product Quality Assurance
Lower Operational Costs
Dust Control Challenges
High Dust and Fume Levels
Worker Health Risks from Metal Particles
Stringent Environmental Regulations
Fire & Explosion Hazards
Contamination of Final Products
Abrasive Dust Wear on Equipment
Temperature Tolerance Requirements
Managing Large Dust Collection Volumes
Minimizing Maintenance-Related Downtime
Key Considerations for Effective Dust Control
Targeted Capture at Emission Points
Durability Under High Temperatures
Optimized Airflow & Pressure Control
Heat-Resistant Filtration Materials
Regular Maintenance Protocols
Industry-Standard Compliance
Flexible, Custom Solutions
Risk Mitigation for Combustion Hazards
Dedicated Systems for Different Production Stages

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Diğer Hizmetlerimizi Keşfedin!

Gıda sektöründe toz gıdaların (süt tozu, bebek maması vb.) üretiminde püskürtmeli kule kurutma tesisleri kullanılmaktadır.

Sıkça Sorulan Sorular

In steel and metal processing, common filtration systems include baghouse filters, electrostatic precipitators (ESPs), wet scrubbers, and cyclone separators. Baghouse filters use fabric bags to capture dust particles, while ESPs use electrical charges to remove particulates from exhaust gases. Wet scrubbers remove pollutants by introducing a scrubbing liquid, and cyclone separators use centrifugal force to separate dust from gas streams. The choice of system depends on factors such as particle size, gas temperature, and specific process requirements.

Filtration systems enhance air quality by effectively capturing and removing particulate matter and pollutants generated during metal processing. By reducing emissions, these systems help facilities comply with environmental regulations and standards, thereby minimizing their environmental impact and promoting a safer workplace.

ESPs offer high efficiency in removing fine particles, achieving up to 99% efficiency, which is particularly beneficial in steel manufacturing where flue gas emissions often contain fine dust particles. They are capable of handling large gas volumes and operate effectively at high temperatures. Additionally, ESPs have relatively low pressure drops, resulting in lower energy consumption during operation.