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Indien

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Steel & Metal Air and Dust Filtration Solutions

The steel and metal industries generate intense levels of airborne pollutants, including fine dust, metal particles, and fumes, which, if uncontrolled, can lead to environmental contamination, health risks for workers, and equipment damage. Our air and dust filtration systems are tailored to handle these high-demand environments, capturing emissions from melting, smelting, casting, and finishing processes. Engineered to withstand high temperatures and particulate loads, our solutions improve air quality, enhance regulatory compliance, and protect workforce well-being, ensuring a cleaner, safer production environment.

Dust Filtration Process in the Steel & Metal Industry

Den elektriska ljusbågsugnen används för tillverkning av konstruktionsstål, högkvalitativa stål och rostfria stål. Dessutom används den för tillverkning av karbid och syntetiska kristaller.

Dammavskiljningsanläggningar för ljusbågsugnar extraherar och renar helt de primära avgaserna från ljusbågsugnen, såväl som eventuella sekundära avgaser som produceras under smältning, avrinning eller under lastning och avslaggning. De rökgaser som bildas i pannugnen, vid materialhantering och i andra anslutna anläggningar utvinns och behandlas.

2

Filter för takhuv

8

Filter för EAF

Obligatoriska specifikationer

Filtertitel PJM
Typiska designdata
Takhuv
Gasvolym
1,000,000
Gastemperatur
80
Typ av damm
Järnoxider förbränningsrester
Resterande dammhalt
< 10
Innehåll av rågasdamm
< 5
Rengöring
online / offline
Filtermedium
Polyester
Explosionsskyddad design
inte nödvändigt
Sorbent
inte nödvändigt
Filtertitel PJM
Typiska designdata
Elektrisk ljusbågsugn
Gasvolym
120,000
Gastemperatur
120
Typ av damm
Järnoxider förbränningsrester
Resterande dammhalt
< 10
Innehåll av rågasdamm
< 5 – 10
Rengöring
online / offline
Filtermedium
Polyester
Explosionsskyddad design
inte nödvändigt
Sorbent
inte nödvändigt

Applications for Steel & Metal Dust Control

Controls dust and fumes released during smelting and melting, capturing hazardous particles generated in high-temperature furnaces.

Reduces emissions from casting operations, capturing airborne particulates and metal fumes that can impact air quality.

Removes fine dust and metal shavings produced during grinding and polishing, preventing contaminants from affecting product quality and worker safety.

Controls dust generated during material handling, transport, and storage, minimizing particle release into the work environment.

Regulatory Landscape for Dust Control
Air Quality Standards Compliance
Worker Health & Safety Compliance
Fire & Explosion Hazard Prevention
Environmental Protection Compliance
Real-Time Emission Monitoring
Heat Resistance
Reduced Maintenance & Downtime
Product Quality Assurance
Lower Operational Costs
Dust Control Challenges
High Dust and Fume Levels
Worker Health Risks from Metal Particles
Stringent Environmental Regulations
Fire & Explosion Hazards
Contamination of Final Products
Abrasive Dust Wear on Equipment
Temperature Tolerance Requirements
Managing Large Dust Collection Volumes
Minimizing Maintenance-Related Downtime
Key Considerations for Effective Dust Control
Targeted Capture at Emission Points
Durability Under High Temperatures
Optimized Airflow & Pressure Control
Heat-Resistant Filtration Materials
Regular Maintenance Protocols
Industry-Standard Compliance
Flexible, Custom Solutions
Risk Mitigation for Combustion Hazards
Dedicated Systems for Different Production Stages

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Vanliga frågor

In steel and metal processing, common filtration systems include baghouse filters, electrostatic precipitators (ESPs), wet scrubbers, and cyclone separators. Baghouse filters use fabric bags to capture dust particles, while ESPs use electrical charges to remove particulates from exhaust gases. Wet scrubbers remove pollutants by introducing a scrubbing liquid, and cyclone separators use centrifugal force to separate dust from gas streams. The choice of system depends on factors such as particle size, gas temperature, and specific process requirements.

Filtration systems enhance air quality by effectively capturing and removing particulate matter and pollutants generated during metal processing. By reducing emissions, these systems help facilities comply with environmental regulations and standards, thereby minimizing their environmental impact and promoting a safer workplace.

ESPs offer high efficiency in removing fine particles, achieving up to 99% efficiency, which is particularly beneficial in steel manufacturing where flue gas emissions often contain fine dust particles. They are capable of handling large gas volumes and operate effectively at high temperatures. Additionally, ESPs have relatively low pressure drops, resulting in lower energy consumption during operation.