Offices
HEADQUARTER
Germany
-
Intensiv Filter Himenviro Technologies GmbH
Neustraße 45 - 49, 42553, Velbert, Deutschland/Germany - +49 20534200990
REGIONAL OFFICE
Great Britain
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Intensiv Filter Himenviro UK Limited
​​47, Bath Street WS13BX, Wallsall West Midlands, Great Britain ​ - +44 1922 628893
REGIONAL OFFICE
United Arab Emirates
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Intensive Filter Himenviro Technologies FZE – LLC
​Business Centre, Sharjah Publishing City Free Zone, Sharjah, UAE - +971-556074697
REGIONAL OFFICE
India
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Intensiv-Filter Himenviro Private Limited​
D-247/11, Sector-63, Noida - 201301, Uttar Pradesh, India - +91-120-4642-500
REGIONAL OFFICE
India
-
Intensiv-Filter Himenviro Private Limited​
D-247/11, Sector-63, Noida - 201301, Uttar Pradesh, India - +91-120-4642-500
REGIONAL OFFICE
India
-
Intensiv-Filter Himenviro Private Limited​
D-247/11, Sector-63, Noida - 201301, Uttar Pradesh, India - +91-120-4642-500
The cement and minerals industry involves processes that generate significant dust and particulate emissions. These emissions, if not controlled effectively, can lead to environmental pollution, pose health risks to workers, and affect product quality. Our advanced air and dust filtration solutions are designed specifically for the challenges of the cement and minerals sector, capturing and controlling dust particles at critical points to ensure regulatory compliance, worker safety, and operational efficiency. With solutions tailored to each stage of production—from crushing and grinding to packaging—we provide comprehensive filtration that supports a cleaner, safer working environment.
Process in the Cement and Minerals
Outer filter
Spray dryer
CIP filter
External fluidized bed
Filling
- 1. Quarry
- 2. Crusher plant
- 3. Raw material homogenization
- 4. Aggregates
- 5. Raw mill feeding silo
- 6. Main stack
- 7. Bag filter for kiln-/raw mill
- 8. Vertical raw mill
- 9. Raw material feeding silo
- 10. Gas conditioning tower
- 11. Bag filter for alkali bypass
- 12. Bypass mixing chamber
- 13. Cyclone pre-heater
- 14. Raw coal
- 15. Vertical coal grinding mill
- 16. Bag filter for coal grinding plant
- 17. Tubular cooler
- 18. Bag filter for clinker cooler
- 19. Clinker cooler
- 20. Rotary kiln
- 21. Clinker silo
- 22. Gypsum
- 23. Minerals
- 24. Separator
- 25. Cement finish mill
- 26. Bag filter for cement finish mill
- 27. Packaging plant
- 28. Palletization plant
Required Specification
Filter Title PJM
Filter Title PJM
|
Typical design data
|
Kiln-/raw mill
|
|---|---|
|
Gas volume
|
< 1,200,000
|
|
Gas temperature
|
85 – 110 compound / < 250 direct
|
|
Type of dust
|
CaCO3, CaO
|
|
Residual dust content
|
< 550
|
|
Raw gas dust content
|
< 10
|
|
Cleaning
|
online / offline
|
|
Filter medium
|
PEA, NX, PPS, PI, GL/PTFE
|
|
Typical design data
|
Alkali bypass
|
|---|---|
|
Gas volume
|
< 800,000
|
|
Gas temperature
|
< 250
|
|
Type of dust
|
CaCO3, CaO, Alkali
|
|
Residual dust content
|
< 25
|
|
Raw gas dust content
|
< 10
|
|
Cleaning
|
offline
|
|
Filter medium
|
PTFE-PI / GL-PTFE
|
Filter title IF JCC / IF JC
Tubular cooler IF TC
|
Typical design data
|
Coal mill
|
|---|---|
|
Gas volume
|
< 450,000
|
|
Gas temperature
|
80 – 110
|
|
Type of dust
|
Coal
|
|
Residual dust content
|
< 250
|
|
Raw gas dust content
|
< 10
|
|
Cleaning
|
online
|
|
Filter medium
|
PEA / PAN
|
|
Typical design data
|
Tubular cooler
|
|---|---|
|
Gas volume
|
< 1,600,000
|
|
Gas temperature in
|
250 – 350
|
|
Gas temperature out
|
120 – 200
|
Filter title PJM
Filter title PJM
|
Typical design data
|
Clinker cooler
|
|---|---|
|
Gas volume
|
< 800,000
|
|
Gas temperature
|
120 – 180
|
|
Type of dust
|
Clinker
|
|
Raw gas dust content
|
10 – 30
|
|
Residual dust content
|
< 10
|
|
Cleaning
|
online
|
|
Filter medium
|
PE / NX /PI
|
|
Typical design data
|
Cement finish mill
|
|---|---|
|
Gas volume
|
< 300,000
|
|
Gas temperature
|
80 – 110
|
|
Type of dust
|
Cement, slag
|
|
Raw gas dust content
|
< 350
|
|
Residual dust content
|
< 10
|
|
Cleaning
|
online / offline
|
|
Filter medium
|
PE / PEA
|
Our Products Application for the Cement and Minerals
Controls dust generated from high-energy crushing and grinding processes, capturing fine particulate matter to prevent it from escaping into the atmosphere.
Reduces emissions from kiln processes where raw materials are heated, controlling dust and other airborne particles released during cement production.
Captures dust during the transport of bulk materials, such as limestone and clinker, to prevent particle release in storage and conveying stages.
Minimizes dust emissions in product packaging and storage areas, ensuring that finished products are packed and stored in a contaminant-free environment.
|
Regulatory Landscape for Dust Control
|
|---|
|
Air Quality Standards
|
|
Worker Health and Safety
|
|
Fire and Explosion Prevention
|
|
Environmental Protection
|
|
Emission Monitoring and Reporting
|
|
Energy Efficiency
|
|
Waste Management
|
|
Product Quality and Consistency
|
|
Reduced Downtime and Maintenance Costs
|
|
Dust Control Challenges
|
|---|
|
High Dust Levels
|
|
Worker Health Risks
|
|
Environmental Compliance
|
|
Fire and Explosion Hazards
|
|
Product Quality Concerns
|
|
Equipment Wear and Tear
|
|
Cross-Contamination
|
|
Air Quality Compliance
|
|
Microbial Growth
|
|
Key Considerations for Effective Dust Control
|
|---|
|
Implement Effective Dust Capture Systems
|
|
Proper Airflow and Pressure Control
|
|
Temperature and Moisture Management
|
|
High-Efficiency Filtration Systems
|
|
Regular Maintenance and Inspection
|
|
Adherence to Industry Standards
|
|
Frequent Assessment of Dust Control System
|
|
Process-Specific Adaptations
|
|
Risk Assessment and Mitigation
|
Connect with us for Expert Consultation
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